Workforce shortages, rising costs and high product demands are propelling area businesses to boost efficiency through Lean efforts. To that end, 11 area business professionals explored ways to eliminate waste, improve production quality and work more efficiently through Moraine Park’s Six Sigma Green Belt certification training.

Class members presented their final projects Monday, November 14, 2022, and received their certifications upon successfully completing the program. Program participants included Joel Arend, Whisker LLC; Jacinda Buss, Richelieu Foods Inc.; Kenneth Beckrow III, Tenneco; Andrew Ford, Alliance Laundry Systems; Cody Genthe, Keiding Inc.; Laura Libera, Grande Cheese Company; Bethany Newsome, Tenneco; Jinal Patel, Centro Inc.; Brian Rosik, Plastic Components Inc., a division of Rosti; Jon Vogt, Alliance Laundry Systems; and Travis Wuesthoff, Amsted Automotive. Presentations took place on the Moraine Park Technical College Fond du Lac campus with business representatives, sponsors and project champions attending.

The participants completed independent class projects, which included how variability in quality measures affect the final product; efforts in reducing scrap, defective components and production change-over time; ways to optimize the packing process; and how to increase throughput on a profitable production line. Participants that calculated a cost savings as part of their project averaged a $168,800 return on investment for such things as reduced scrap, the cost of escape due to shipping defective components and missed production opportunities.

Six Sigma training provides participants with techniques and tools needed to improve processes that results in better business performance. MPTC will be offering its next Six Sigma Green Belt Certification training on Mondays February 20-May 22, 2023. The deadline to register is January 31, 2023. For those who have completed Green Belt Certification, MPTC will offer a Black Belt Program from January 30-March 6, 2023. The deadline to register is January 6, 2023.

To register for either training, email training@morainepark.edu or call 920-924-3449.

Moraine Park’s Six Sigma Green Belt training is a comprehensive and flexible system for achieving and sustaining results. Organizations that deploy Six Sigma methodology within their business are able to improve processes, eliminate defects and enhance satisfaction to drive bottom-line results. Participating companies who recently completed Six Sigma Green Belt projects reduced errors within their operations, yielding an immediate return on their organization’s training dollar. On Thursday, January 23, 2020 the Six Sigma Green Belt Fall 2019 class presented their final project results which is estimated to have a combined saving of over $1 million in revenue to their companies through waste reduction, improved process and increased production.

Five participants from the manufacturing and health care industry received their certifications upon successfully completing the program. The program participants included Josh Smith a Quality Resources Analyst at Grande Cheese Company, Kimberly Collins an Operations Support Specialist at Regalware, Ann-Liese Ellis a Nursing Supervisor at Marshfield Clinic, Angela Heinbuch a RN in the Quality Department at Marshfield Clinic, and Joshua Eastman a Quality Engineer at Gateway Plastics. The ceremony took place on the Moraine Park Technical College Fond du Lac Campus with business representatives, sponsors and project champions present.

The participants completed 88 hours of class time and additional time working on their independent projects which included developing a project team, collecting and analyzing data in an effort to reduce waste, eliminate re-work and improve customer satisfaction through product improvements. The return on the investment from these project resulted in over $1 million dollars in hard savings which averaged with projected opportunity to continue the saving as the projects are fully implemented and scaled.

The Wisconsin Technical College System (WTCS) – Green Belt Certification takes employees to the next level of training in the Six Sigma philosophy. Six Sigma is a comprehensive and flexible system for achieving and sustaining bottom-line results in your organization. The fall course will begin in August 2020 and you can register by emailing training@morainepark.edu or calling 920-924-3449.

In this economic climate, every competitive edge matters, leading business professionals to continually explore ways to eliminate waste thus improving overall production quality and efficiency which is the six sigma methodology that has proven results through the Moraine Park training program.

On Thursday, June 13, 2019 the Six Sigma Green Belt Spring 2019 class presented their final project results and received their certifications upon successfully completing the program. The program participants included Jeff Straup and Brent Del Ponte both Production Generalists from Grande Cheese Company and Clinton Gumieny a Quality Technician from Amerequip Corporation.  The graduation ceremony took place on the Moraine Park Technical College Fond du Lac Campus with business representatives, sponsors and project champions present.

The participants completed 88 hours of class time and additional time working on their independent projects which included developing a project team, collecting and analyzing data in an effort to reduce waste, eliminate re-work and improve customer satisfaction through product improvements. The return on the investment from these project resulted in approximately $26,000 in hard savings which averaged $8,684 per company with projected opportunity to continue the saving as the projects are fully implemented and scaled.

The Wisconsin Technical College System (WTCS) – Green Belt Certification takes employees to the next level of training in the Six Sigma philosophy. Six Sigma is a comprehensive and flexible system for achieving and sustaining bottom-line results in your organization. The fall course will begin on August 27^th with a deadline of August 2^nd to register by emailing training@morainepark.edu or calling 920-924-3449.

There will also be a complimentary Lean Enterprise/Six Sigma Executive Overview podcast available at https://www.morainepark.edu/business-and-industry/webinars/ in November 2019.

On Thursday, June 14, 2018, nine Six Sigma Green Belt candidates representing 4 local manufacturing companies presented their final projects and received their certifications. The graduation ceremony took place on the Moraine Park Technical College Fond du Lac Campus with business representatives, sponsors and project champions present.

Participants completed 88 hours of training over 6 months, and additional time working on their independent project work collecting and analyzing data to improve products, processes and reduce waste. The return on investment from these projects resulted in over $536,000 – an average of $60,000 per company, with opportunity to continue saving as the projects are fully implemented and scaled.

Six Sigma Green Belt certification programs are suited for individuals who are expected to work with process improvement initiatives. Though the use of the DMAIC (define, measure, analyze, improve, control) process, participants will apply the skills and tools learned to their workplace project. To learn more about Six Sigma Green Belt, click here.